Before I rode my first Rans I was one of those who thought the seat looked just stupid. It was just an overgrown cruiser seat made especially for an overly large American backside. Once I tried it…..like the commercial said, “You’ll like it!” And they were right.
Well due to a premature release of a radloc on a fun ride my seat cover got eaten by my rear wheel. This was purely asthetic and the base of the seat was not damaged but in preparation for an upcoming ride I really wanted a new seat cover.
I checked out the Rans site and found their original covers are only $44 plus shipping but I really wanted something more. I have a background in sewing machine and fabric application so with that in mind I was off to the fabric store. The fabric had to be stretchy in multiple directions and should wear well. I found a heavy spandex in a ton of designs, Everything from leopard to candy stripes and I could not control myself. I bought 2 different patterns to experiment with. My favorites were the star spangled banner print and the tie-dyed peace signs.
Making A Pattern
The first step was to remove the old seat cover and make a pattern. The cover just slips off over the top of the seat bottom. It is held in place with an elastic cord that is tied at the back of the seat. Untie the cord and pull it out of the sleeve it is in. It’s length is 28 inches so remember this point or write it down if you must.
The next step is to gently cut the non-flexible sleeve from the seat cover fabric. You will make a few holes but just do not make too many. The fabric will be wrinkled so to flatten it to make an accurate pattern get your wife’s iron, set it on med-high and apply heat to the fabric with extreme caution.
Use a sheet of paper between the iron and the fabric or you will end up with molten fabric dripping from the iron and no pattern.
Once it is fairly flat the middle of the fabric will be puckered up but as long as the edges are good you will be able to make an accurate pattern for the future. You can use cardboard but I had a yoga mat that was not getting much use so with a sharp pair of scissors a pattern was born.
Making The Seat Cover
With pattern in hand, I cut a few pieces of my very cool fabric and now the real work began. I am pretty familiar with my wife’s machine and it did not require any special set-up so it was a matter of gathering my materials and sewing away. The casing I needed for the cord had to be non-stretchy so I found 1 1/2″ ribbon at WallyWorld and bought a roll of it for each fabric. I cut it with a hot knife to a length of 65″. This was based on the old one I had removed from the original.
Make sure you use a hot knife or something to seal the ends of any nylon you cut.
Begin at the back of the seat at the midline and work slowly around the cut fabric. The stretchy fabric should be on top to keep the lower feet from pulling it and distorting the final product. Here is a point where my wife and I differ. I put the cord in the casing while I stitched it. I have a really small presser foot so even though the cord is a pain and in the way, it works for me. She prefers to stitch the project and then feed the cord through. This takes time and if you stitch the casing a bit small you will have trouble passing the cord.
Either way it works, but I think my way is easier with this fairly large cord. When you get to the point where the casing meets its self make sure you overlap then 1/4 – 1/2″ This will ensure consistency when you tie the cord. I further added a reinforcing piece of casing over the joined area but it is probably not required.
Next tie the cord in a square knot and then seal the knot with a few drops of super glue to keep it together. Now work the fabric around the cord as evenly as possible and slip it on the seat pad. You are now the proud owner of a freshly covered seat in very snazzy colors and patterns. From a 1/2 yd of fabric you will get 3 covers easily. Later on I found some ribbon for casing that complimented some of the fabrics very well so I see many more covers in my future. The total cost of the cover is about $5 and most of that was the ribbon used for casing. The elastic cord (3/16 – 1/4″)is available from a good fabric store for pennys.
Overall it was an easy project with some very cool results. I am not sure how long the printed designs will stay on the fabric but I have several hundred miles on it and no wear so far. I will keep you posted if wear becomes an issue.
NOTE 2/2011: After several months and loads of miles the stars (silk screened on) are wearing off a bit but the over-all performance of the seat cover has been very nice. I still get comments about the seat and may be looking towards a star tailsok for this summer’s project.



































